Comparing RTD and Thermocouple Temperature Sensors

November 16, 2021

Introduction

When choosing a temperature sensor for your integrated circuit, there are a variety of options available. Two popular types are the Resistance Temperature Detector (RTD) and Thermocouple temperature sensors. Both are widely used in different industries, but which one is the best for your specific application? In this article, we'll compare RTD and Thermocouple temperature sensors so that you can make an informed decision.

RTD Temperature Sensors

RTD temperature sensors work on the principle that the resistance of a metal increases as its temperature rises. The metal used in RTD sensors is usually platinum, nickel or copper, which are all materials that have a predictable resistance-temperature relationship. The resistance of an RTD changes by a specific amount for each degree Celsius of temperature change, making them highly accurate.

Some of the benefits of using an RTD temperature sensor are:

  • High accuracy
  • Stable over time
  • Linear output
  • Good repeatability

However, there are also some drawbacks to using an RTD sensor such as:

  • More expensive than Thermocouples
  • Limited temperature range
  • Longer response time compared to Thermocouples

Thermocouple Temperature Sensors

A thermocouple sensor consists of two metal wires joined together, usually made of different metals such as nickel/chromium or iron/constantan. When the junction of the two metals is heated, a voltage is created which is proportional to the temperature difference between the two points. Thermocouples are widely used because of their low cost, wide temperature range, and fast response time.

Some of the benefits of using a Thermocouple temperature sensor are:

  • Inexpensive
  • Wide temperature range
  • Fast response time

However, there are also some drawbacks to using a Thermocouple sensor such as:

  • Non-linear output
  • Less accurate than RTDs
  • Susceptible to electromagnetic interference

Comparing RTD and Thermocouple Temperature Sensors

Here's a side-by-side comparison of RTD and Thermocouple temperature sensors:

Feature RTD Sensor Thermocouple Sensor
Cost High Low
Temperature Range Narrow Wide
Output Linear Non-linear
Accuracy High Low
Response Time Slow Fast
EMF Susceptibility None High

It is important to note that neither sensor is best for all applications. Your choice of sensor will depend on several factors including the desired temperature range, the required accuracy, and your budget.

Conclusion

In summary, RTD temperature sensors are more accurate but more expensive than Thermocouple temperature sensors. However, Thermocouples have a wider temperature range and faster response time. By understanding the differences between RTD and Thermocouple temperature sensors, you can make an informed decision for your specific application.

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